nextgen03gt
01-23-2008, 10:06 PM
Hello,
Well, Im sure a lot of you know what had happened to David's build up by another shop that had done all the work as the engine came apart at 100 miles. Anyhow David had waited 7 months to have it done and installed. With thousands of dollars later, the engine came apart at 100 miles. David had bought our rotating assembly and paid another machine shop to do the build. Supposedly, the shop builds 800 HP Hondas and is supposed to be a premier race shop. I have seen a lot of butcher jobs come through my shop, but this one wins the BIG prize. Where do I start? I am posting this to bring to the attention of potential customers of NGM as to what people and other businesses will do in the quest for money. I put a lot of heart and soul in ALL of my products and build everything as if it was going in my own car. I can honestly tell you that I am the very best at what I do in Hyundai performance, at least the V6 stuff and soon to come I4. I have gained this confidence because of the desire that I have to be the very best at what I do and from you the customers of NGM. All of my customers have given me the confidence I have now, because of the many positive testamonials that I have received over the last 4-5 years. Anyhow, we are in the process of building a new engine for David so that it can be installed and finally enjoy the performance that the Assassin kit will deliver. I am posting pictures of the engine as I have taken it apart to document the issues for David.
First issue was using the wrong bolt in the timing belt tensioner to secure it to the block. They must have lost the original bolt that was the correct length and installed a much shorter bolt resulting in the bolt backing out and tearing up the timing belt which almost resulted in all bent valves in both heads.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02268.JPG
Second issue was cracking the corner of the oil pump that mates with the oil pan and using some sort of epoxy to fix it. Good place for a big leak.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02270.JPG
Stripped bolt hole #1
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02271.JPG
Stripped #2
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02272.JPG
Stripped #3
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02273.JPG
Stripped #4
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02276.JPG
Stripped #5
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02277.JPG
Someone loves tubes of silicone. Silicone and O rings dont mix. The cross over tube from the water pump uses an Oring and just need a littl lubricant on the Oring to install into the water pump, not a tube of silicone.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02274.JPG
Home Depot bolts used without shoulders misaligning the cam caps.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02278.JPG
Cam caps put on backwards
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02280.JPG
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02281.JPG
Mix matched caps. Intake cam caps on exhaust cams.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02286.JPG
None of the rod bearing oil clearances were checked or blueprinted. The bearing clearances were so tight that it started to rip bearing material away on all of the rod bearings.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02291.JPG
Oil scraper rings badly distorted possibley done during assembly. The scraper rings look like they were stretched causing them to fall out of their grooves when I removed the pistons.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02292.JPG
All main bearings trashed due to clearances not being checked or blueprinted resulting in all mains spun. The clearances were so tight that it turned the main caps purple and blue from extensive heat.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02294.JPG
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02295.JPG
Loving that silicone. The water pump gasket is a teflon coated metal gasket that requires no sealant what so ever. They used so much silicone on the gasket that it started to fill the water pump and cause blockage.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02296.JPG
Looks like they took careful measures here to make sure the file fit Total Seal rings were filed to the perfect gap for a boosted engine. WHAT GAP?????
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02300.JPG
Im still trying to figure out what they bored and honed the cylinders with. A rat tile file? The cylinder finish still had a coarse hone pattern like stock for a cast ring, but these are chrome rings which need a totally different finish and pattern.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02302.JPG
As far as the mandatory balancing that is needed because of the heavier artillary being installed, there was NONE. Well I wont say nothing was done, I did see three rods that had a small amount of material taken from the big end, but nothing was done to the crank what so ever. There was no mallory (heavy metal) installed into the crank and no drilling what so ever.
This was the biggest mess of an engine assembly that I have ever seen. I just couldnt beleive my eyes. This company should not even be in business period!!!!!! It just makes me sick to my stomach to see this kind of stuff and it happens all the time out there.
I know sometimes those of you dont have the money at the time to buy an assembled short block or long block from me and choose the rotating assembly to have done by your local "Race Shop", but do you research. If there is any doubt, believe me, I will always give you a quality built product from NGM and a piece of mind knowing that it was done right the first time.
Thanks T.C.
Well, Im sure a lot of you know what had happened to David's build up by another shop that had done all the work as the engine came apart at 100 miles. Anyhow David had waited 7 months to have it done and installed. With thousands of dollars later, the engine came apart at 100 miles. David had bought our rotating assembly and paid another machine shop to do the build. Supposedly, the shop builds 800 HP Hondas and is supposed to be a premier race shop. I have seen a lot of butcher jobs come through my shop, but this one wins the BIG prize. Where do I start? I am posting this to bring to the attention of potential customers of NGM as to what people and other businesses will do in the quest for money. I put a lot of heart and soul in ALL of my products and build everything as if it was going in my own car. I can honestly tell you that I am the very best at what I do in Hyundai performance, at least the V6 stuff and soon to come I4. I have gained this confidence because of the desire that I have to be the very best at what I do and from you the customers of NGM. All of my customers have given me the confidence I have now, because of the many positive testamonials that I have received over the last 4-5 years. Anyhow, we are in the process of building a new engine for David so that it can be installed and finally enjoy the performance that the Assassin kit will deliver. I am posting pictures of the engine as I have taken it apart to document the issues for David.
First issue was using the wrong bolt in the timing belt tensioner to secure it to the block. They must have lost the original bolt that was the correct length and installed a much shorter bolt resulting in the bolt backing out and tearing up the timing belt which almost resulted in all bent valves in both heads.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02268.JPG
Second issue was cracking the corner of the oil pump that mates with the oil pan and using some sort of epoxy to fix it. Good place for a big leak.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02270.JPG
Stripped bolt hole #1
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02271.JPG
Stripped #2
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02272.JPG
Stripped #3
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02273.JPG
Stripped #4
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02276.JPG
Stripped #5
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02277.JPG
Someone loves tubes of silicone. Silicone and O rings dont mix. The cross over tube from the water pump uses an Oring and just need a littl lubricant on the Oring to install into the water pump, not a tube of silicone.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02274.JPG
Home Depot bolts used without shoulders misaligning the cam caps.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02278.JPG
Cam caps put on backwards
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02280.JPG
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02281.JPG
Mix matched caps. Intake cam caps on exhaust cams.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02286.JPG
None of the rod bearing oil clearances were checked or blueprinted. The bearing clearances were so tight that it started to rip bearing material away on all of the rod bearings.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02291.JPG
Oil scraper rings badly distorted possibley done during assembly. The scraper rings look like they were stretched causing them to fall out of their grooves when I removed the pistons.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02292.JPG
All main bearings trashed due to clearances not being checked or blueprinted resulting in all mains spun. The clearances were so tight that it turned the main caps purple and blue from extensive heat.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02294.JPG
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02295.JPG
Loving that silicone. The water pump gasket is a teflon coated metal gasket that requires no sealant what so ever. They used so much silicone on the gasket that it started to fill the water pump and cause blockage.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02296.JPG
Looks like they took careful measures here to make sure the file fit Total Seal rings were filed to the perfect gap for a boosted engine. WHAT GAP?????
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02300.JPG
Im still trying to figure out what they bored and honed the cylinders with. A rat tile file? The cylinder finish still had a coarse hone pattern like stock for a cast ring, but these are chrome rings which need a totally different finish and pattern.
http://www.ngmhouseofpower.com/ngmimages/mini-DSC02302.JPG
As far as the mandatory balancing that is needed because of the heavier artillary being installed, there was NONE. Well I wont say nothing was done, I did see three rods that had a small amount of material taken from the big end, but nothing was done to the crank what so ever. There was no mallory (heavy metal) installed into the crank and no drilling what so ever.
This was the biggest mess of an engine assembly that I have ever seen. I just couldnt beleive my eyes. This company should not even be in business period!!!!!! It just makes me sick to my stomach to see this kind of stuff and it happens all the time out there.
I know sometimes those of you dont have the money at the time to buy an assembled short block or long block from me and choose the rotating assembly to have done by your local "Race Shop", but do you research. If there is any doubt, believe me, I will always give you a quality built product from NGM and a piece of mind knowing that it was done right the first time.
Thanks T.C.